Smart-max Reactor

This equipment features a nickel-based alloy-reinforced reactor vessel that is resistant to high temperatures, high pressures, and hydrogen corrosion. It is equipped with an intelligent jacket/coil temperature control system and a multi‑mode agitator (propeller or turbine type, suitable for materials with varying viscosities). A gas distributor enhances hydrogen contact efficiency, while a sealed agitator shaft paired with triple safety safeguards—pressure relief valves, rupture discs, and real‑time monitoring—ensures stable operation during hydrogenation reduction, refining, and other reactions. Specifically designed for the pharmaceutical intermediates, petrochemical refining, and fine chemical industries, this equipment delivers precise temperature control, high conversion rates, and inherent safety, empowering the production of high‑value‑added chemicals.

Classification:

High‑pressure reactor

Messageboard

Telephone:

400-920-1718

Product Description

Structure

Furnace body:

They are typically manufactured from high‑strength, corrosion‑resistant alloy steels such as stainless steel and nickel‑based alloys to withstand the high temperatures and pressures required for hydrogenation reactions while preventing corrosion of the reactor vessel by hydrogen gas and reactants.

Mixing System:

It includes a mixer and a搅拌 shaft. The type of mixer is selected based on the characteristics of the reaction and the properties of the materials; for example, propeller mixers are suitable for stirring large‑volume, low‑viscosity materials, while turbine mixers can deliver stronger shear forces and are ideal for high‑viscosity materials or reactions that require enhanced mass transfer. The搅拌 shaft typically employs a sealed design to prevent leakage of the materials inside the reactor.

Heating and Cooling Systems:

Common types include jacketed and coil‑type designs. The jacket wraps around the outside of the reactor vessel, while the coil is installed inside the vessel. By passing a heating medium—such as steam or thermal oil—or a cooling medium—such as water—through the jacket or coil, the reaction temperature can be precisely controlled, ensuring that the reaction proceeds within an optimal temperature range.

Gas distribution device:

It is used to evenly distribute hydrogen gas throughout the materials within the reactor, increasing the contact area between hydrogen and reactants and thereby promoting the reaction. Common gas distribution devices include gas distributors and porous nozzles. Safety devices:
It is equipped with safety accessories such as safety valves, rupture discs, pressure gauges, and thermometers. When the pressure inside the reactor exceeds the set value, the safety valve and rupture disc will automatically open to relieve pressure and prevent safety incidents such as explosions; the pressure gauge and thermometer continuously monitor the pressure and temperature within the reactor, enabling operators to promptly grasp the reaction status and take appropriate measures.

Working Principle

Hydrogenation is a reaction in which hydrogen gas undergoes an addition reaction with reactant molecules under the catalytic action of a catalyst, typically used in processes such as the hydrogenation reduction and hydrogenation refining of organic compounds. The hydrogenation reactor promotes the progression of hydrogenation reactions by providing suitable reaction conditions. During the reaction, the stirring system ensures thorough mixing of the reactants with hydrogen gas, while the gas distribution device guarantees uniform dispersion of hydrogen gas throughout the material. The heating and cooling systems precisely control the reaction temperature, keeping the reaction within the specified temperature range. Meanwhile, under the influence of the catalyst, hydrogen molecules undergo adsorption, dissociation, and addition processes on the surface of the reactant molecules, thereby facilitating the hydrogenation reaction.

Details

Technical parameters

Product Description
Technical parameters
Product Details Chart

Details

Structure

Furnace body:

They are typically manufactured from high‑strength, corrosion‑resistant alloy steels such as stainless steel and nickel‑based alloys to withstand the high temperatures and pressures required for hydrogenation reactions while preventing corrosion of the reactor vessel by hydrogen gas and reactants.

Mixing System:

It includes a mixer and a搅拌 shaft. The type of mixer is selected based on the characteristics of the reaction and the properties of the materials; for example, propeller mixers are suitable for stirring large‑volume, low‑viscosity materials, while turbine mixers can deliver stronger shear forces and are ideal for high‑viscosity materials or reactions that require enhanced mass transfer. The搅拌 shaft typically employs a sealed design to prevent leakage of the materials inside the reactor.

Heating and Cooling Systems:

Common types include jacketed and coil‑type designs. The jacket wraps around the outside of the reactor vessel, while the coil is installed inside the vessel. By passing a heating medium—such as steam or thermal oil—or a cooling medium—such as water—through the jacket or coil, the reaction temperature can be precisely controlled, ensuring that the reaction proceeds within an optimal temperature range.

Gas distribution device:

It is used to evenly distribute hydrogen gas throughout the materials within the reactor, increasing the contact area between hydrogen and reactants and thereby promoting the reaction. Common gas distribution devices include gas distributors and porous nozzles. Safety devices:
It is equipped with safety accessories such as safety valves, rupture discs, pressure gauges, and thermometers. When the pressure inside the reactor exceeds the set value, the safety valve and rupture disc will automatically open to relieve pressure and prevent safety incidents such as explosions; the pressure gauge and thermometer continuously monitor the pressure and temperature within the reactor, enabling operators to promptly grasp the reaction status and take appropriate measures.

Working Principle

Hydrogenation is a reaction in which hydrogen gas undergoes an addition reaction with reactant molecules under the catalytic action of a catalyst, typically used in processes such as the hydrogenation reduction and hydrogenation refining of organic compounds. The hydrogenation reactor promotes the progression of hydrogenation reactions by providing suitable reaction conditions. During the reaction, the stirring system ensures thorough mixing of the reactants with hydrogen gas, while the gas distribution device guarantees uniform dispersion of hydrogen gas throughout the material. The heating and cooling systems precisely control the reaction temperature, keeping the reaction within the specified temperature range. Meanwhile, under the influence of the catalyst, hydrogen molecules undergo adsorption, dissociation, and addition processes on the surface of the reactant molecules, thereby facilitating the hydrogenation reaction.

Product Description
Technical parameters
Product Details Chart

Structure

Furnace body:

They are typically manufactured from high‑strength, corrosion‑resistant alloy steels such as stainless steel and nickel‑based alloys to withstand the high temperatures and pressures required for hydrogenation reactions while preventing corrosion of the reactor vessel by hydrogen gas and reactants.

Mixing System:

It includes a mixer and a搅拌 shaft. The type of mixer is selected based on the characteristics of the reaction and the properties of the materials; for example, propeller mixers are suitable for stirring large‑volume, low‑viscosity materials, while turbine mixers can deliver stronger shear forces and are ideal for high‑viscosity materials or reactions that require enhanced mass transfer. The搅拌 shaft typically employs a sealed design to prevent leakage of the materials inside the reactor.

Heating and Cooling Systems:

Common types include jacketed and coil‑type designs. The jacket wraps around the outside of the reactor vessel, while the coil is installed inside the vessel. By passing a heating medium—such as steam or thermal oil—or a cooling medium—such as water—through the jacket or coil, the reaction temperature can be precisely controlled, ensuring that the reaction proceeds within an optimal temperature range.

Gas distribution device:

It is used to evenly distribute hydrogen gas throughout the materials within the reactor, increasing the contact area between hydrogen and reactants and thereby promoting the reaction. Common gas distribution devices include gas distributors and porous nozzles. Safety devices:
It is equipped with safety accessories such as safety valves, rupture discs, pressure gauges, and thermometers. When the pressure inside the reactor exceeds the set value, the safety valve and rupture disc will automatically open to relieve pressure and prevent safety incidents such as explosions; the pressure gauge and thermometer continuously monitor the pressure and temperature within the reactor, enabling operators to promptly grasp the reaction status and take appropriate measures.

Working Principle

Hydrogenation is a reaction in which hydrogen gas undergoes an addition reaction with reactant molecules under the catalytic action of a catalyst, typically used in processes such as the hydrogenation reduction and hydrogenation refining of organic compounds. The hydrogenation reactor promotes the progression of hydrogenation reactions by providing suitable reaction conditions. During the reaction, the stirring system ensures thorough mixing of the reactants with hydrogen gas, while the gas distribution device guarantees uniform dispersion of hydrogen gas throughout the material. The heating and cooling systems precisely control the reaction temperature, keeping the reaction within the specified temperature range. Meanwhile, under the influence of the catalyst, hydrogen molecules undergo adsorption, dissociation, and addition processes on the surface of the reactant molecules, thereby facilitating the hydrogenation reaction.
技术参数
技术参数