5L Multi‑Functional Self‑Controlled Reactor Unit

The 5L multi‑functional, self‑controlled reactor unit is a test setup designed for low‑temperature and low‑pressure applications. It is used to evaluate and study the small‑scale synthesis process of epoxy resins, exploring optimal operating conditions. Through sampling analysis, process control, and data analysis, it generates product synthesis process parameters, providing foundational design data for industrial production of epoxy resins. The control system employs a mature and cost‑effective PLC control system, complemented by a computer and software suite to form a complete control system that enables automated monitoring and automatic control of the entire experimental setup. The unit utilizes an advanced, internationally recognized control system specifically designed for medium‑ and small‑scale experimental setups. It features multi‑level safety protection logic, adopts a master–slave architecture, and supports flexible scalability. In addition to performing sophisticated process control and batch logic control, it is also well suited for data acquisition. It can be configured for large‑scale distributed control or implemented as a low‑cost standalone unit. While retaining the proven design characteristics of traditional PLCs, it also leverages advancements in information technology by offering fully open data structures, multimedia applications, fieldbus connectivity, and Internet access.

Classification:

Special Reactor

Messageboard

Telephone:

400-920-1718

Product Description

I. Automation Level
The PLC control software runs in a WINDOWS operating environment, maintaining the system’s real‑time database. It allows for convenient monitoring and control of the current production process over the network, as well as the collection of historical data and the generation of data reports. A Windows‑based user interface serves as the human‑machine interaction interface for the PLC.
The main functions that the control system can perform include:

Loop control of the manufacturing process.
Various types of logical control.
Various sequence controls.
The user process flow diagram screen can dynamically display the flow of each process step, as well as the on/off status of all measurements, parameters, alarms, and valves. It can also dynamically present measurement parameters in the form of bar graphs.
Process monitoring and control.
Collection and processing of setpoint and measured value data.
Real‑time display: Axial temperature distribution of the process flow and process parameters.
Storage of historical data and display of historical trends.
When the temperature or pressure exceeds the preset upper limit, an audible and visual alarm signal is triggered promptly.

II. Description of Main Control Processes and Operations
Loop control primarily involves field instruments collecting signals and transmitting them to the PLC system, where the PLC system performs PID control and various algorithms, then outputs signals to control the opening of control valves, thereby completing the entire loop control. All setting parameters of the PLC can be entered and modified on the operator station.
Logic control is implemented by the PLC, which can automatically control the opening and closing of each programmed valve based on the specific process control requirements, while simultaneously receiving on-site signals indicating the open/closed status of the valves.

Details

Technical parameters

Product Description
Technical parameters
Product Details Chart

Details

I. Automation Level
The PLC control software runs in a WINDOWS operating environment, maintaining the system’s real‑time database. It allows for convenient monitoring and control of the current production process over the network, as well as the collection of historical data and the generation of data reports. A Windows‑based user interface serves as the human‑machine interaction interface for the PLC.
The main functions that the control system can perform include:

Loop control of the manufacturing process.
Various types of logical control.
Various sequence controls.
The user process flow diagram screen can dynamically display the flow of each process step, as well as the on/off status of all measurements, parameters, alarms, and valves. It can also dynamically present measurement parameters in the form of bar graphs.
Process monitoring and control.
Collection and processing of setpoint and measured value data.
Real‑time display: Axial temperature distribution of the process flow and process parameters.
Storage of historical data and display of historical trends.
When the temperature or pressure exceeds the preset upper limit, an audible and visual alarm signal is triggered promptly.

II. Description of Main Control Processes and Operations
Loop control primarily involves field instruments collecting signals and transmitting them to the PLC system, where the PLC system performs PID control and various algorithms, then outputs signals to control the opening of control valves, thereby completing the entire loop control. All setting parameters of the PLC can be entered and modified on the operator station.
Logic control is implemented by the PLC, which can automatically control the opening and closing of each programmed valve based on the specific process control requirements, while simultaneously receiving on-site signals indicating the open/closed status of the valves.

Product Description
Technical parameters
Product Details Chart

I. Automation Level
The PLC control software runs in a WINDOWS operating environment, maintaining the system’s real‑time database. It allows for convenient monitoring and control of the current production process over the network, as well as the collection of historical data and the generation of data reports. A Windows‑based user interface serves as the human‑machine interaction interface for the PLC.
The main functions that the control system can perform include:

Loop control of the manufacturing process.
Various types of logical control.
Various sequence controls.
The user process flow diagram screen can dynamically display the flow of each process step, as well as the on/off status of all measurements, parameters, alarms, and valves. It can also dynamically present measurement parameters in the form of bar graphs.
Process monitoring and control.
Collection and processing of setpoint and measured value data.
Real‑time display: Axial temperature distribution of the process flow and process parameters.
Storage of historical data and display of historical trends.
When the temperature or pressure exceeds the preset upper limit, an audible and visual alarm signal is triggered promptly.

II. Description of Main Control Processes and Operations
Loop control primarily involves field instruments collecting signals and transmitting them to the PLC system, where the PLC system performs PID control and various algorithms, then outputs signals to control the opening of control valves, thereby completing the entire loop control. All setting parameters of the PLC can be entered and modified on the operator station.
Logic control is implemented by the PLC, which can automatically control the opening and closing of each programmed valve based on the specific process control requirements, while simultaneously receiving on-site signals indicating the open/closed status of the valves.
技术参数
技术参数