Intelligent High-Pressure Reactor

The YanZheng Instrument High‑Pressure Electric Lifting Reactor is a laboratory or industrial device that integrates high‑pressure reaction with electric lifting functionality. It is widely used in experiments and production settings across fields such as chemical engineering, pharmaceuticals, and materials science for high‑temperature, high‑pressure synthesis, catalytic reactions, and gas–liquid–solid multiphase reactions. The electric lifting mechanism reduces manual intervention and enhances efficiency; some models support remote monitoring.

Classification:

High‑pressure reactor

Intelligent Lifting Reactor

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Telephone:

400-920-1718

Product Description

Core Structure and Components of Intelligent High‑Pressure Reactors

Reactor vessel body ：
- Material Typically, corrosion‑resistant and high‑pressure‑rated materials such as stainless steel (e.g., 316L), Hastelloy, and titanium alloys are used.
- Design pressure : It can reach 10–30 MPa or even higher, with a typical design temperature range of -20°C to 300°C (or customized to higher temperatures).
- Volume Laboratory-scale reactors typically range from 50 mL to 10 L, while industrial-scale reactors can reach several hundred liters.
Electric lifting system ：
- The reactor lid is automatically raised and lowered via a motor-driven screw or hydraulic system, facilitating rapid loading, cleaning, and maintenance.
- It can be equipped with stroke adjustment and limit protection functions to ensure operational safety.
Heating and Cooling Systems ：
- Heating Method Electric heating jackets, oil baths, electromagnetic heating, and more, with temperature control accuracy of ±1℃.
- Cooling Method : Built-in coils through which cooling water flows, external jacket circulation, etc.
Mixing System ：
- Electric stirring (magnetic stirring or mechanically sealed stirring) with adjustable speed (commonly 0–1500 rpm) ensures uniform mixing of the reactants.
- Multiple agitator blades are available as options (anchor, paddle, turbine, etc.).
Safety and Control Unit ：
- Pressure safety valve/rupture disc Overpressure protection.
- Pressure/temperature sensor : Real‑time monitoring with linked alarms or automatic pressure relief.
- Control System PLC or touch screen control; programmable settings for parameters such as pressure, temperature, and stirring speed; supports data recording and export.

Smart High‑Pressure Reactor – Main Features

High-pressure sealing Uses metal sealing rings or conical surface seals to ensure zero leakage under high pressure.
Automated operations Electric lifting reduces manual intervention and improves efficiency; some models support remote monitoring.
Versatility It can be purged with inert gases (such as N₂ or Ar) or reactive gases (such as H₂ or CO₂), supporting gas–liquid–solid multiphase reactions.
Corrosion‑resistant design : Optional inner linings include PTFE and enamel, making it suitable for use in highly acidic and highly alkaline environments.

Typical Application Scenarios

Research Field : Synthesis of nanomaterials, high‑pressure catalytic reactions, research on supercritical fluids, and more.
Pharmaceutical Industry High-pressure hydrogenation reactions, synthesis of pharmaceutical intermediates.
Chemical Production Polymerization, petroleum catalysis, dye synthesis, and more.

Details

Technical parameters

Product Description
Technical parameters
Product Details Chart

Details
Core Structure and Components of Intelligent High‑Pressure Reactors
- Reactor vessel body ：
  - Material Typically, corrosion‑resistant and high‑pressure‑rated materials such as stainless steel (e.g., 316L), Hastelloy, and titanium alloys are used.
  - Design pressure : It can reach 10–30 MPa or even higher, with a typical design temperature range of -20°C to 300°C (or customized to higher temperatures).
  - Volume Laboratory-scale reactors typically range from 50 mL to 10 L, while industrial-scale reactors can reach several hundred liters.
- Electric lifting system ：
  - The reactor lid is automatically raised and lowered via a motor-driven screw or hydraulic system, facilitating rapid loading, cleaning, and maintenance.
  - It can be equipped with stroke adjustment and limit protection functions to ensure operational safety.
- Heating and Cooling Systems ：
  - Heating Method Electric heating jackets, oil baths, electromagnetic heating, and more, with temperature control accuracy of ±1℃.
  - Cooling Method : Built-in coils through which cooling water flows, external jacket circulation, etc.
- Mixing System ：
  - Electric stirring (magnetic stirring or mechanically sealed stirring) with adjustable speed (commonly 0–1500 rpm) ensures uniform mixing of the reactants.
  - Multiple agitator blades are available as options (anchor, paddle, turbine, etc.).
- Safety and Control Unit ：
  - Pressure safety valve/rupture disc Overpressure protection.
  - Pressure/temperature sensor : Real‑time monitoring with linked alarms or automatic pressure relief.
  - Control System PLC or touch screen control; programmable settings for parameters such as pressure, temperature, and stirring speed; supports data recording and export.
Smart High‑Pressure Reactor – Main Features
- High-pressure sealing Uses metal sealing rings or conical surface seals to ensure zero leakage under high pressure.
- Automated operations Electric lifting reduces manual intervention and improves efficiency; some models support remote monitoring.
- Versatility It can be purged with inert gases (such as N₂ or Ar) or reactive gases (such as H₂ or CO₂), supporting gas–liquid–solid multiphase reactions.
- Corrosion‑resistant design : Optional inner linings include PTFE and enamel, making it suitable for use in highly acidic and highly alkaline environments.
Typical Application Scenarios
- Research Field : Synthesis of nanomaterials, high‑pressure catalytic reactions, research on supercritical fluids, and more.
- Pharmaceutical Industry High-pressure hydrogenation reactions, synthesis of pharmaceutical intermediates.
- Chemical Production Polymerization, petroleum catalysis, dye synthesis, and more.

Product Description
Technical parameters
Product Details Chart

Core Structure and Components of Intelligent High‑Pressure Reactors
- Reactor vessel body ：
  - Material Typically, corrosion‑resistant and high‑pressure‑rated materials such as stainless steel (e.g., 316L), Hastelloy, and titanium alloys are used.
  - Design pressure : It can reach 10–30 MPa or even higher, with a typical design temperature range of -20°C to 300°C (or customized to higher temperatures).
  - Volume Laboratory-scale reactors typically range from 50 mL to 10 L, while industrial-scale reactors can reach several hundred liters.
- Electric lifting system ：
  - The reactor lid is automatically raised and lowered via a motor-driven screw or hydraulic system, facilitating rapid loading, cleaning, and maintenance.
  - It can be equipped with stroke adjustment and limit protection functions to ensure operational safety.
- Heating and Cooling Systems ：
  - Heating Method Electric heating jackets, oil baths, electromagnetic heating, and more, with temperature control accuracy of ±1℃.
  - Cooling Method : Built-in coils through which cooling water flows, external jacket circulation, etc.
- Mixing System ：
  - Electric stirring (magnetic stirring or mechanically sealed stirring) with adjustable speed (commonly 0–1500 rpm) ensures uniform mixing of the reactants.
  - Multiple agitator blades are available as options (anchor, paddle, turbine, etc.).
- Safety and Control Unit ：
  - Pressure safety valve/rupture disc Overpressure protection.
  - Pressure/temperature sensor : Real‑time monitoring with linked alarms or automatic pressure relief.
  - Control System PLC or touch screen control; programmable settings for parameters such as pressure, temperature, and stirring speed; supports data recording and export.
Smart High‑Pressure Reactor – Main Features
- High-pressure sealing Uses metal sealing rings or conical surface seals to ensure zero leakage under high pressure.
- Automated operations Electric lifting reduces manual intervention and improves efficiency; some models support remote monitoring.
- Versatility It can be purged with inert gases (such as N₂ or Ar) or reactive gases (such as H₂ or CO₂), supporting gas–liquid–solid multiphase reactions.
- Corrosion‑resistant design : Optional inner linings include PTFE and enamel, making it suitable for use in highly acidic and highly alkaline environments.
Typical Application Scenarios
- Research Field : Synthesis of nanomaterials, high‑pressure catalytic reactions, research on supercritical fluids, and more.
- Pharmaceutical Industry High-pressure hydrogenation reactions, synthesis of pharmaceutical intermediates.
- Chemical Production Polymerization, petroleum catalysis, dye synthesis, and more.
技术参数
技术参数