Flow Hydrogenation Reactor

Hydrogenation is one of the more important reactions in chemical synthesis; however, the inherent hazards associated with hydrogen have limited its widespread application. In a continuous-flow hydrogenator, the substrate flows continuously and is mixed with hydrogen generated via in-situ electrolysis before entering the reaction chamber. Thanks to the advancements in microfluidic technology, the efficiency of three-phase mixing is significantly enhanced. The hydrogen–substrate mixture can be rapidly and uniformly heated to 150°C and 100 bar; under these conditions, most reactions achieve extremely high conversion rates in just a few minutes. Within the catalytic column, the hydrogen–substrate mixture comes into effective contact with the catalyst surface, undergoing rapid reactions under high temperature and high pressure before being collected after passing through a filter. Within just a few minutes, it is possible to reduce 10 mg to 100 g of reactants with exceptionally high conversion yields. The system is operated via a touch-screen display, offering simple operation, a high degree of intelligence, and the ability to modify reactions on‑line.

Classification:

Continuous flow reactor

Fixed-Bed Reactor

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Product Description

Product Description
Technical parameters
Product Details Chart

Details

Name	Flow Hydrogenation Reactor
Reaction parameters	Maximum Operating Temperature (°C)	200
Reaction parameters	Maximum Operating Pressure (Bar)	100
Reactor Parameters	Liquid holding capacity (ml)	8 customizable
	Reaction tube length (mm)	6000 (inner diameter 1.2 mm) – customizable
	Temperature uniformity (°C)	+/-1
	Reactor Material	316/316L
Feed parameters	Feed Preprocessing	Purification, preheating, pre-mixing
	Preheating Temperature (°C)	200
	Number of gas feed streams	2 Scalable 1, 2, 4
	Number of liquid feed streams	1 Scalable 1
Material Handling	Downstream separation equipment	Atmospheric Separation
Material Handling	Online Liquid Sampling and Compensation	Artificial
System Parameters	System Power Supply	2 kW, AC 220 V, 50 Hz; grounding resistance < 4 Ω
	System Dimensions (m)	0.56 (L) x 0.56 (W) x 0.76 (H)
	System Weight (tons)	~0.05
	Safety	Hardware program control and software provide dual over‑limit protection for temperature and pressure, offering interlocked protection in the event of leaks, loss of function, or user‑defined safety issues, along with gas alarm functionality.

Product Description
Technical parameters
Product Details Chart

技术参数

Name	Flow Hydrogenation Reactor
Reaction parameters	Maximum Operating Temperature (°C)	200
Reaction parameters	Maximum Operating Pressure (Bar)	100
Reactor Parameters	Liquid holding capacity (ml)	8 customizable
	Reaction tube length (mm)	6000 (inner diameter 1.2 mm) – customizable
	Temperature uniformity (°C)	+/-1
	Reactor Material	316/316L
Feed parameters	Feed Preprocessing	Purification, preheating, pre-mixing
	Preheating Temperature (°C)	200
	Number of gas feed streams	2 Scalable 1, 2, 4
	Number of liquid feed streams	1 Scalable 1
Material Handling	Downstream separation equipment	Atmospheric Separation
Material Handling	Online Liquid Sampling and Compensation	Artificial
System Parameters	System Power Supply	2 kW, AC 220 V, 50 Hz; grounding resistance < 4 Ω
	System Dimensions (m)	0.56 (L) x 0.56 (W) x 0.76 (H)
	System Weight (tons)	~0.05
	Safety	Hardware program control and software provide dual over‑limit protection for temperature and pressure, offering interlocked protection in the event of leaks, loss of function, or user‑defined safety issues, along with gas alarm functionality.