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Coil Flow Reactor
Coil Flow Reactor
This tubular flow reactor is specially designed for continuous high-temperature, high-pressure flow reactions. Built around an HC276 corrosion‑resistant alloy and PTFE tubing, it integrates precise temperature and pressure control with a modular architecture, making it ideal for efficient synthesis and process development in fields such as chemical engineering and pharmaceuticals—while offering exceptional safety, flexibility, and ease of maintenance.
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Product Description
One 、 Design Parameters
1 Design pressure— 1MPa；
2 Design temperature— 250 °C;
3 • Mixer – Design Temperature: Ambient, Design Pressure: 1MPa；
4 Preheater – Design Temperature: 250 ℃, Design pressure: 1MPa , Material: HC276， 1/8 Coil, 304 Jacket;
5 Reactor – Design Temperature: 250 ℃, Design pressure: 1MPa , inner diameter 1：1.76mm , inner diameter 2：4.57mm , Director: 2 Rice, material: HC276 ; Tetrafluoroethylene reaction tube. Sealed oil bath (openable);
6 Pump – Material: PEEK , Range: 0.01-100mL/min；
Two 、 Control Requirements
Electrical instrument control accuracy: ± 1% F.S.
Temperature control accuracy: ± 1 °C
Three 、 Process Overview
Gas Feed Unit
The device has a total of 0 Gas pipeline: After the gas medium passes through the cylinder pressure regulator to control the pressure, it is connected to the interface of this device.
The flow rate of the feed gas is controlled using mass flow controllers. Each feed gas supply line is equipped with a filter. —Ball valve—Mass flow meter controller—Check valve assembly.
“Filter — used to filter particles larger than…” 0.5um solid particles.
Ball Valve – Open and Close the Air Source
« MFC — Control the flow rate of the feed gas.
“Check valve – prevents backflow of the medium”
The medium, after being measured by the mass flow meter, enters the preheater.
Liquid Feed Unit
The device has a total of 2 Road liquid road.
The liquid medium is stored in a raw material bottle, with a filter installed at the inlet of the feed pump and a check valve installed at the outlet of the feed pump.
After being metered by the feed pump, it enters the preheater.
Mixed Unit
Thoroughly mix the various liquid raw materials delivered by the pump.
Preheating Unit
Heat the various liquid raw materials delivered by the pump to the target temperature.
Reaction Unit
The reactor is HC276 Material, operating temperature: -20–200 ℃, Design pressure: 1MPa , Work pressure: 1MPa , inner diameter 1：1.76mm , inner diameter 2：4.57mm , Director: 2 Rice, a PTFE reaction tube, and a reactor equipped with an oil bath jacket heating system.
Pressure control unit
System pressure is controlled by a backpressure valve, which is equipped with a filter at its inlet and features a mechanical pressure gauge, a safety valve, and a pressure sensor.
Product Collection Unit
The outlet of the back pressure valve is connected to the condensation unit. The liquid is collected in a collection tank, while the gas is discharged into the exhaust pipe.
Four 、 Basic Design of the Process Flow
1 Gas Feed Unit Design
1) Standard pneumatic circuit design: The gas flow meter inlet is equipped with a gas filter and a check valve, and it is mounted on a panel.
2 Liquid Feed Unit Design
1) Install a filter at the pump inlet and a check valve at the pump outlet.
3 Reaction Unit Design
1) The reactor is equipped with an electric heating furnace for temperature control, and it features built‑in temperature sensors to monitor the reaction temperature in real time.
2) The reactor is equipped with precision pressure gauges, safety valves, and pressure sensors.
3) Reaction pressure is controlled by manually adjusting the backpressure valve.
4 , Other Design Elements
1) All tanks are installed at a certain height above the ground to facilitate operators in adding, discharging, or emptying materials.
2) Valves and pipelines for different materials are equipped with labels of different colors, making them easy to identify and operate at a glance.
3) The equipment layout is reasonable, standardized, and neatly organized, conforming to the flow of the process while facilitating operation and maintenance.
4) All pipelines are installed neatly and positioned appropriately to minimize liquid accumulation and residual fluid.
5) Set low points for draining to ensure that no material remains in the unit after the reaction is complete.
6) All equipment and instruments requiring operation are designed within a height and reach range that is convenient for operators; all pressure gauges are positioned at a height and within a range that is visible to operators.
7) All components in every process section are secured using detachable fasteners rather than being welded directly to the frame, facilitating future upgrades and expansions of the device.
8) The device’s precision components are equipped with corresponding protective measures, such as reaction vessels fitted with precision pressure gauges, pressure sensors, and safety valves.
9) The device uses aluminum profiles, featuring a sturdy structure and simple assembly.
- Product Description
- Technical parameters
- Product Details Chart
-
Details
One 、 Design Parameters
1 Design pressure— 1MPa；
2 Design temperature— 250 °C;
3 • Mixer – Design Temperature: Ambient, Design Pressure: 1MPa；
4 Preheater – Design Temperature: 250 ℃, Design pressure: 1MPa , Material: HC276， 1/8 Coil, 304 Jacket;
5 Reactor – Design Temperature: 250 ℃, Design pressure: 1MPa , inner diameter 1：1.76mm , inner diameter 2：4.57mm , Director: 2 Rice, material: HC276 ; Tetrafluoroethylene reaction tube. Sealed oil bath (openable);
6 Pump – Material: PEEK , Range: 0.01-100mL/min；
Two 、 Control Requirements
Electrical instrument control accuracy: ± 1% F.S.
Temperature control accuracy: ± 1 °C
Three 、 Process Overview
Gas Feed Unit
The device has a total of 0 Gas pipeline: After the gas medium passes through the cylinder pressure regulator to control the pressure, it is connected to the interface of this device.
The flow rate of the feed gas is controlled using mass flow controllers. Each feed gas supply line is equipped with a filter. —Ball valve—Mass flow meter controller—Check valve assembly.
“Filter — used to filter particles larger than…” 0.5um solid particles.
Ball Valve – Open and Close the Air Source
« MFC — Control the flow rate of the feed gas.
“Check valve – prevents backflow of the medium”
The medium, after being measured by the mass flow meter, enters the preheater.
Liquid Feed Unit
The device has a total of 2 Road liquid road.
The liquid medium is stored in a raw material bottle, with a filter installed at the inlet of the feed pump and a check valve installed at the outlet of the feed pump.
After being metered by the feed pump, it enters the preheater.
Mixed Unit
Thoroughly mix the various liquid raw materials delivered by the pump.
Preheating Unit
Heat the various liquid raw materials delivered by the pump to the target temperature.
Reaction Unit
The reactor is HC276 Material, operating temperature: -20–200 ℃, Design pressure: 1MPa , Work pressure: 1MPa , inner diameter 1：1.76mm , inner diameter 2：4.57mm , Director: 2 Rice, a PTFE reaction tube, and a reactor equipped with an oil bath jacket heating system.
Pressure control unit
System pressure is controlled by a backpressure valve, which is equipped with a filter at its inlet and features a mechanical pressure gauge, a safety valve, and a pressure sensor.
Product Collection Unit
The outlet of the back pressure valve is connected to the condensation unit. The liquid is collected in a collection tank, while the gas is discharged into the exhaust pipe.
Four 、 Basic Design of the Process Flow
1 Gas Feed Unit Design
1) Standard pneumatic circuit design: The gas flow meter inlet is equipped with a gas filter and a check valve, and it is mounted on a panel.
2 Liquid Feed Unit Design
1) Install a filter at the pump inlet and a check valve at the pump outlet.
3 Reaction Unit Design
1) The reactor is equipped with an electric heating furnace for temperature control, and it features built‑in temperature sensors to monitor the reaction temperature in real time.
2) The reactor is equipped with precision pressure gauges, safety valves, and pressure sensors.
3) Reaction pressure is controlled by manually adjusting the backpressure valve.
4 , Other Design Elements
1) All tanks are installed at a certain height above the ground to facilitate operators in adding, discharging, or emptying materials.
2) Valves and pipelines for different materials are equipped with labels of different colors, making them easy to identify and operate at a glance.
3) The equipment layout is reasonable, standardized, and neatly organized, conforming to the flow of the process while facilitating operation and maintenance.
4) All pipelines are installed neatly and positioned appropriately to minimize liquid accumulation and residual fluid.
5) Set low points for draining to ensure that no material remains in the unit after the reaction is complete.
6) All equipment and instruments requiring operation are designed within a height and reach range that is convenient for operators; all pressure gauges are positioned at a height and within a range that is visible to operators.
7) All components in every process section are secured using detachable fasteners rather than being welded directly to the frame, facilitating future upgrades and expansions of the device.
8) The device’s precision components are equipped with corresponding protective measures, such as reaction vessels fitted with precision pressure gauges, pressure sensors, and safety valves.
9) The device uses aluminum profiles, featuring a sturdy structure and simple assembly.
- Product Description
- Technical parameters
- Product Details Chart
-
One 、 Design Parameters
1 Design pressure— 1MPa；
2 Design temperature— 250 °C;
3 • Mixer – Design Temperature: Ambient, Design Pressure: 1MPa；
4 Preheater – Design Temperature: 250 ℃, Design pressure: 1MPa , Material: HC276， 1/8 Coil, 304 Jacket;
5 Reactor – Design Temperature: 250 ℃, Design pressure: 1MPa , inner diameter 1：1.76mm , inner diameter 2：4.57mm , Director: 2 Rice, material: HC276 ; Tetrafluoroethylene reaction tube. Sealed oil bath (openable);
6 Pump – Material: PEEK , Range: 0.01-100mL/min；
Two 、 Control Requirements
Electrical instrument control accuracy: ± 1% F.S.
Temperature control accuracy: ± 1 °C
Three 、 Process Overview
Gas Feed Unit
The device has a total of 0 Gas pipeline: After the gas medium passes through the cylinder pressure regulator to control the pressure, it is connected to the interface of this device.
The flow rate of the feed gas is controlled using mass flow controllers. Each feed gas supply line is equipped with a filter. —Ball valve—Mass flow meter controller—Check valve assembly.
“Filter — used to filter particles larger than…” 0.5um solid particles.
Ball Valve – Open and Close the Air Source
« MFC — Control the flow rate of the feed gas.
“Check valve – prevents backflow of the medium”
The medium, after being measured by the mass flow meter, enters the preheater.
Liquid Feed Unit
The device has a total of 2 Road liquid road.
The liquid medium is stored in a raw material bottle, with a filter installed at the inlet of the feed pump and a check valve installed at the outlet of the feed pump.
After being metered by the feed pump, it enters the preheater.
Mixed Unit
Thoroughly mix the various liquid raw materials delivered by the pump.
Preheating Unit
Heat the various liquid raw materials delivered by the pump to the target temperature.
Reaction Unit
The reactor is HC276 Material, operating temperature: -20–200 ℃, Design pressure: 1MPa , Work pressure: 1MPa , inner diameter 1：1.76mm , inner diameter 2：4.57mm , Director: 2 Rice, a PTFE reaction tube, and a reactor equipped with an oil bath jacket heating system.
Pressure control unit
System pressure is controlled by a backpressure valve, which is equipped with a filter at its inlet and features a mechanical pressure gauge, a safety valve, and a pressure sensor.
Product Collection Unit
The outlet of the back pressure valve is connected to the condensation unit. The liquid is collected in a collection tank, while the gas is discharged into the exhaust pipe.
Four 、 Basic Design of the Process Flow
1 Gas Feed Unit Design
1) Standard pneumatic circuit design: The gas flow meter inlet is equipped with a gas filter and a check valve, and it is mounted on a panel.
2 Liquid Feed Unit Design
1) Install a filter at the pump inlet and a check valve at the pump outlet.
3 Reaction Unit Design
1) The reactor is equipped with an electric heating furnace for temperature control, and it features built‑in temperature sensors to monitor the reaction temperature in real time.
2) The reactor is equipped with precision pressure gauges, safety valves, and pressure sensors.
3) Reaction pressure is controlled by manually adjusting the backpressure valve.
4 , Other Design Elements
1) All tanks are installed at a certain height above the ground to facilitate operators in adding, discharging, or emptying materials.
2) Valves and pipelines for different materials are equipped with labels of different colors, making them easy to identify and operate at a glance.
3) The equipment layout is reasonable, standardized, and neatly organized, conforming to the flow of the process while facilitating operation and maintenance.
4) All pipelines are installed neatly and positioned appropriately to minimize liquid accumulation and residual fluid.
5) Set low points for draining to ensure that no material remains in the unit after the reaction is complete.
6) All equipment and instruments requiring operation are designed within a height and reach range that is convenient for operators; all pressure gauges are positioned at a height and within a range that is visible to operators.
7) All components in every process section are secured using detachable fasteners rather than being welded directly to the frame, facilitating future upgrades and expansions of the device.
8) The device’s precision components are equipped with corresponding protective measures, such as reaction vessels fitted with precision pressure gauges, pressure sensors, and safety valves.
9) The device uses aluminum profiles, featuring a sturdy structure and simple assembly.
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Headquarters Factory: No. 101-102, Lane 666, Xianing Road, Jinshan District, Shanghai
Telephone:021-55077056
E-mail:yly@yanzheng17.com
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